Automated Benchtop Abrasion Tester
Dry Sand & Slurry Benchtop Abrasion Tester ABT-3
Test Methods
ASTM G65: Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus.
ASTM G105: Standard Test Method for Conducting Wet Sand/Rubber Wheel Abrasion Tests.
ASTM B611: Standard Test Method for Determining the High Stress Abrasion Resistance of Hard Materials.
- Designed for both slurry and dry abrasion testing.
- Only Automatic benchtop Abrasion tester in the market
- Automated pneumatic loading system with feedback control
- Easy-to-use interface with automated features.
- Modular design for easy switching between dry and slurry testing
- Slurry heating module for elevated temperature tests
- Real-time friction force measurement and data acquisition
- Precise and repeatable test results across various industries.
- Supports ASTM and ISO wear testing standards.
- Customizable parameters for diverse materials and research flexibility.
- Robust, corrosion-resistant design for durability.
- Integrated Ducom software for enhanced test control and data logging.
- High-sensitivity load cells for accurate measurement.
- Multi-specimen testing capability for efficiency.
- Optional wear sensor for continuous wear measurement
The Ducom Abrasion Tester ABT-3 is engineered to provide precise and reliable wear-testing solutions, offering versatility for both slurry and dry abrasion environments. The system delivers consistent test results that conform to standards, making it suitable for materials such as metals, ceramics, polymers, and composites. Its advanced software and high-sensitivity load cells enable accurate control and data collection, allowing users to simulate real-world wear conditions with ease. The ABT-3 is built with a rugged, corrosion-resistant frame, making it durable even in harsh industrial environments. This abrasion tester is a perfect choice for researchers and manufacturers looking to evaluate material wear and tear, optimize their products, and ensure quality in demanding applications.
The ABT-3 Abrasion tester stands out with its automated pneumatic loading system, which ensures precise and consistent force application throughout the test. Real-time friction force measurement provides valuable insights into material behaviour under abrasive conditions.
The modular design allows for easy transition between dry and slurry testing configurations, while the optional slurry heating module enables testing at elevated temperatures up to the boiling point of water.
Compliant with ASTM G65, G105, and B611 standards, the ABT-3 offers reliable and reproducible results for material ranking, quality analysis, and product development.
ABT-3 Abrasion Tester – Technical Specifications
The ABT-3 Abrasion Tester is fully compliant with multiple international testing standards, ensuring reliable and standardized testing procedures:
- ASTM G65: Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus
- ASTM G105: Standard Test Method for Conducting Wet Sand/Rubber Wheel Abrasion Tests
- ASTM B611: Standard Test Method for Determining the High Stress Abrasion Resistance of Hard Materials
| Technical Specifications | |
Parameter | Specification |
| Load Range | 100 N to 300 N (Automatic pneumatic loading with feedback control) |
| Speed Range | Up to 250 rpm (Motor-controlled with integrated speed sensor) |
| Friction Force | Up to 300 N (Real-time friction measurement capability) |
| Test Duration | 999,999 revolutions (Max) – Programmable test cycles |
| Dimensions (L x W x H) | 70 cm x 60 cm x 100 cm |
| Weight | 80 kg |
| Power Requirements | 220V/110V 50/60Hz (Universal power compatibility) |
| Operating Temperature | Ambient to 100°C (Slurry heating capability available) |
| Normal Load Accuracy | ±1 N with feedback control |
| Rotational Speed Accuracy | ±1 rpm with sensor feedback |
| Abrasive Flow Rate | Variable (Computer-controlled dispensing) |
| Key Features | |
| Automation Level | Fully automated loading and control system |
| Loading System | Pneumatic with active feedback control |
| Wheel Materials | Rubber, ceramic, or metal rotating wheels |
| Sample Types | Flat test samples, reference and coated materials |
| Abrasive Flow | Computer-controlled particle feed rate |
| Safety Features | Emergency stop, protective housing |
| Control Interface | Touch screen display – Industry 4.0 ready operation |
| Test Setup | Intuitive 5-click test setup |
| Data Acquisition | Real-time monitoring of friction force, load, and speed |
| Data Export | CSV, XLS, TXT file compatibility |
| Test Standards | Pre-loaded protocols with automatic parameter setup |
| Post-Test Analysis | Multi-sample result comparison capability |
| Test Configurations | |
Test Type | Configuration |
| Dry Sand Abrasion | Dry abrasion kit with sand flow control (ASTM G65) |
| Slurry Abrasion | Wet testing with heated slurry capability (ASTM G105, ASTM B611) |
| Three-Body Abrasion | Complete abrasive wear simulation (All supported standards) |
| Software & Control System | |
Feature | Specification |
| Control Software | LabVIEW-based WinDucom |
| Data Acquisition | Live friction force, load, and speed data monitoring |
| Standards Integration | Automatic parameter setup by standard selection |
| User Interface | 5-click test setup with fool-proof architecture |
| Data Management | Compare data feature for multi-sample analysis |
| Optional Features & Modules | |
Module | Function |
| Dry Abrasion Kit | Sand-based testing setup for ASTM G65 compliance |
| Slurry Abrasion Kit | Wet testing configuration for ASTM G105/B611 testing |
| Slurry Heating Module | Temperature control up to 100°C for field condition simulation |
| Wear Sensor | Automated wear measurement with continuous monitoring capability |
| Digital Integration – MOOHA Features | |
Feature | Capability |
| Performance Analytics | Real-time instrument health monitoring |
| Device Management | Remote system diagnostics and control |
| Dataset History | Digital logbook with tamper-proof records |
| Spare Parts Management | Automated maintenance scheduling |
| Measurement Capabilities | |
Parameter | Range & Accuracy |
| Normal Load | 100-300 N (±1 N with feedback control) |
| Rotational Speed | 0-250 rpm (±1 rpm with sensor feedback) |
| Friction Force | 0-300 N (Real-time measurement) |
| Abrasive Flow Rate | Variable (Computer-controlled dispensing) |
ABT-3 Abrasion Tester Software
WinDucom Control Software
The ABT-3 is powered by WinDucom, a LabVIEW-based control software that simplifies complex abrasion testing through an intuitive interface and automated operation.
5-Click Test Setup
Fool-proof architecture enables complete test setup in just 5 clicks:
Select test standard (ASTM G65, G105, or B611)
Enter sample identification
Set test duration and cycles
Configure data settings
Start automated test
Pre-Loaded Standards
Built-in protocols for all supported ASTM standards with automatic parameter configuration ensure full compliance and consistent results.
Real-Time Monitoring & Control
Live data tracking: Friction force, load, speed, and test progress
Graphical visualization: Real-time plotting and multi-parameter dashboard
Touch screen interface: Industry 4.0 ready operation with intuitive navigation
Safety features: Emergency stop and visual status indicators
Data Management
Export Capabilities
Multiple format support: CSV, XLS, TXT, and raw data for comprehensive analysis.
Analysis Tools
Compare data function: Multi-sample result comparison
Statistical analysis: Automated calculations and trend analysis
Report generation: Professional test reports with graphs
MOOHA Digital Assistant (Optional)
Advanced cloud-based features for modern laboratories:
Cloud storage: Secure data backup and remote access
Instrument health monitoring: Real-time performance analytics
Predictive maintenance: Automated alerts and scheduling
Tamper-proof logging: Digital audit trail with encrypted storage
Key Benefits
| Feature | Benefit |
|---|---|
| Automated Operation | Reduces operator error and training requirements |
| Standards Compliance | Pre-configured ASTM protocols ensure accuracy |
| Real-Time Data | Immediate feedback and quality control |
| Cloud Integration | Modern data management and remote monitoring |
| User-Friendly Interface | Touch screen operation with 5-click setup |
Applications of Abrasion Tester
- Ranking of materials with respect to its abrasive resistance (dry and slurry).
- Quality analysis and product development of molding tools used in sand-lime bricks.
- Research in the area of refractory ceramics.
- Abrasive wear resistance of hard face coatings
